U-shaped cold bending forming machine is a mechanical equipment specially used to bend metal materials (such as steel plates, aluminum plates, etc.) into U-shaped cross-sections. It uses advanced automatic control technology and high-precision forming molds to quickly and accurately complete the cold bending forming process of metal materials. The machine has the following main features and functions: 1. Efficient production: U-shaped cold bending forming machine uses automation technology to achieve continuous and efficient production.
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Serial numbermain componentConfiguration1Uncoiler1. Hydraulic loading rack2. Passive discharging3. Bearing capacity 5 tons4. With braking function 2Leveling and punchingOne machine1. Feeding code positive mechanism (positive and negative lead screw)2. Leveling up 3 down 43. 1 set of hydraulic system4. Hydraulic cutting5. Hydraulic punching3Roll forming part1. The surface of the spindle is hard chromium plated 4. Extended feeding guide2. 1 set of plane straightening after forming3.
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In addition to being environment friendly and precise, our gear is convenient to use and requires minimal maintenance. It comes with a person interface that approves operators to without difficulty alter settings, display manufacturing development and troubleshoot any troubles that might also occur all through the manufacturing process.It performs a critical function in the manufacturing of cable trays.
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The cable tray roll forming desktop is a specialised gear used in the manufacturing method of cable trays.
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Our manufacturing gear adopts superior automation science and is in a position to recognise a completely computerized manufacturing process. The gear is outfitted with superior electrical manage structures and mechanical transmission systems, which can recognise a couple of system steps such as computerized cutting, bending, and forming of cable trays.
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Main omponent1. One loading platform2. Clamp feeding, feeding guide device, material width adjustment, sensor accurately locates the punching position3. Hydraulic punching, connecting hole punching, seven-character buckle punching, hook hole punching, hydraulic system set of 7.5KW+7.5KW, punching mold: pneumatic switching of single and double row punches, marking4.
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serial numbernameparameterDetails1skeleton structureMachining of integrally welded wall panels for the baseWall panels adopt surface grinding treatment2transmissionfull gearMotor-reducer-gear-shaft3gear23 pieces cylindrical gearsModule m=6, number of teeth z=32, thickness=504Bearing96 sets of double bearingsNU210 in the front and 6210 in the rear5axisDiameter 50 shaft 24 trees45# modulation processing 28-32HRC6powertotal power total powerFull load 24KW7Main motor1 motor7.5Kw (K77 series) speed ratio 15.848gas station3 gear pumps5.5Kw hydraulic station9Punching and shearingSquare guide rail pun
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Process flow and characteristics:Winding → Leveling → Disk cutting strip → Waste edge winding → Tension → Coiling → Unloading1、This machine and equipment is a complete set of process machinery and equipment, which can produce a variety of qualified hot steel coils of different specifications, cold-dip galvanized steel coils, Q235, color steel coils, color-coated coils, aluminum coils, stainless steel coils, etc. 2、This machine adopts more automatic hydraulic controls and pneumatic controls, which reduces the weight of the equipment, simplifies the structure of the equipment, reduces labor
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Our production equipment adopts advanced automation technology and is able to realize a fully automated production process. The equipment is equipped with advanced electrical control systems and mechanical transmission systems, which can realize multiple process steps such as automatic cutting, bending, and forming of cable trays. Automated production not only improves production efficiency, but also reduces labor intensity and ensures the stability of product quality.Secondly, our production equipment is highly adaptable and flexible.
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Equipment overview1. Through-shaft design, the production width and height of the machine are electrically adjusted, making it easy to control.2. The rolling station is level 25. The main machine is composed of AC motor, reducer, high-precision linear guide rail, left and right transmission boxes, horizontal adjustment system, rolling mold, etc. The machine base and transmission adopt welded structure and are hardened. The roller material for CR123.
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main component1 open rolling machine —— manual core rise, active feeding, load-bearing 2 tons, distribution box (frequency conversion control slow slow stop)2 leveling machine —— 5 roller leveling (top 2 bottom 3)3 tracking punch —— feed code forward mechanism (positive and reverse wire bar), hydraulic punch, servo tracking, Hydraulic system with one set of 5.5+5.5KW4 roller forming —— spindle φ 40mm, surface coated with hard chromium, forming roll 20 rows, the main machine is divided into 2 sections, side reinforcement, extended feed guide position, 1 set of plane calibration after forming, r
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Main Component1、 open coil machine , 300 type open coil, passive feeding, load-bearing 1.5 tons, with brake function2、 leveling, punching, cut off —— hydraulic system 111 KW, hydraulic cut off,3、 High-speed platform , frequency conversion control, 1 high-speed platform, forward and reverse wire rod width adjustment4、 roller forming part , spindle φ 60mm, surface plating hard chromium, forming roller 6 rows, roller material: GCr 15, lengthened feed guide position, 1 set of plane calibration after forming5 、unloading rack , passive unloading rack: 1 branchTechnical Parametersserial numberproject
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The diameter of the spindle of this forming host is 65mm, and it has 25 rows of forming rollers to ensure that the finished product comes out with a straight outline. The surface of the forming rollers is hard chromium plated with a thickness of 0.05mm, which ensures the smoothness of the rollers and the products are not easy to scratch. It is equipped with an extended feeding guide rail , a set of plane straightening after forming, the pressure roller is made of GR12 material, which has stronger hardness, longer service life, and has the function of reinforcing ribs on the bottom and sides!
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The roll forming principal desktop passes the stamped and reduce sheet thru 25 passes of rollers and progressively rolls it into the completed bridge. It consists of a speed-adjustable AC motor, a reducer, a high-precision rolling linear guide, a left and proper transmission box, a transverse adjustment mechanism, and a curler set.
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serial numbernameparameterDetails1skeleton structureMachining of integrally welded wall panels for the baseWall panels adopt surface grinding treatment2transmissionfull gearMotor-reducer-gear-shaft3gear23 pieces cylindrical gearsModule m=6, number of teeth z=32, thickness=504Bearing96 sets of double bearingsNU210 in the front and 6210 in the rear5axisDiameter 50 shaft 24 trees45# modulation processing 28-32HRC6powertotal power total powerFull load 24KW7Main motor1 motor7.5Kw (K77 series) speed ratio 15.848gas station3 gear pumps5.5Kw hydraulic station9Punching and shearingSquare guide rail pun
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main component1 、Uncoiler machine hydraulic loading, passive feeding, load bearing 5 tons, with brake function2、 leveling and punching integrated machine ,leveling up 3 down 4,1 set of hydraulic system, hydraulic cut-off, hydraulic punching3、 roller forming part ,spindle surface plating hard chromium, forming after the plane straight 1 set, roll material: GCr12, lengthened feed guide position4 、Tracking cut ,hydraulic cut (plug), servo tracking, a set of hydraulic system5、 Passive unloading rack 2 sets &
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Featuring superior science and specific manipulate systems, the cable tray roll forming desktop affords countless advantages. Firstly, it allows quickly and budget friendly manufacturing by way of automating the manufacturing process, minimizing guide labor, and decreasing fabric waste.
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Are you searching for a dependable and environment friendly answer for cable management? Look no further! Our custom-made cable tray tools is designed to meet your unique needs, imparting a secure and equipped way to guide and defend your cables.With years of journey in the industry, we apprehend the significance of a correct mounted cable administration system.
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NO.ElementQuantity1Uncoiler12Leveling and cutting machine13Conveyor platform44Punching machine15Roll forming machine16Unloading rack1Process flowUncoiler → Leveling and cutting machine → Conveying platform → Punching machine → Conveying platform → Roll forming machine → Unloading platform
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main component1 、feeding rack , hydraulic feeding rack2 、leveling , unpowered 5 roller leveling (top 2 bottom 3)3 、roller forming , spindle surface plating hard chromium, forming roll 16 rows, the main machine is divided into 2 sections, forming plane straight 1 set, roll material: GCR 154、 tracking cut , hydraulic cut, servo tracking, hydraulic system a set of 4KWTechnical Parametersorder numberprojectunitnumerical value1Material widthMmInplate width 600mm2Material thicknessMm0.5~1.2mm3material type galvanized steel strip 4Equipment running speedm/min1-15 m/min5powerKw&n
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Your concerns1. Can one machine only produce one size?No, the size is adjustable. 2. Do you have after-sales support?Yes, we are happy to provide advice and also have skilled technicians to maintain the machine when needed. 3. Are you a trading company or a factory?We are manufacturer. 4. How long can the machine make?Under normal circumstances, a high-precision roll forming machine can be completed in 50 working days.5. Do you provide customization?Of course, we can design the equipment based on the structural cross-section data you provide.
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Main Component1 open rolling machine —— hydraulic core rise, electric feed, load bearing 5 tons, distribution box (frequency conversion control slow up slow stop), hydraulic system a set of 3.0KW2 leveling and cutting machine —— hydraulic system 11KW, hydraulic cutting, 11 roller leveling, 5.5KW motor3 high-speed platform —— 1 high-speed platform, frequency conversion control, positive and reverse wire rod width adjustment, frequency conversion control4 roller forming part —— spindle φ 60mm, surface hard chromium, forming roller 6 rows, reinforcing reinforcement, hydraulic punching, roll mater
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This manufacturing line covers an region of forty two meters. Compared with the 800-meter massive line, it is geared up with a smaller decoiler, leveling machine, punching machine, and roll forming host. This reduces the manufacturing cost.
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The entirely automated roll forming computer is an superior gear particularly used for the forming and processing of metallic materials. It presses and techniques flat substances in accordance to preset shapes and sizes via the rotation of rollers and the cooperation of auxiliary tools.
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