Roll forming line customization

This sophisticated roll forming machine can produce various types of cable trays, such as solid bottom cable trays, troughed cable trays, perforated cable trays, and non-perforated cable trays. Material thickness variation is 0.5mm-1.2mm or 0.5-2mm or 0.5-3mm. You can set up your cable tray in 5-30 different lengths. Our roll forming machines can produce multiple sizes and automatically switch by motor from one dimension to any other, now not only in width but also in height. The only step is to enter your desired records into our control display and wait a few seconds. Another innovation is that one machine can manufacture cable trays and covers of corresponding sizes. The replacement time only takes 30 seconds, the operation is labor-saving, the price is low, and the floor space is saved.

We offer exclusive options based entirely on our customers' drawings, tolerances and budgets, and provide expert one-on-one service to meet your multiple needs.


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Product Details


Serial number

main component

Configuration

1

Uncoiler

1. Hydraulic core expansion 4. Distribution box (frequency conversion control, slow start and slow stop) 2. Electric discharge 5. Hydraulic 3KW set

3. Bearing capacity 12 tons      

 

2

Servo leveling feeder

1、 Feeding code positive mechanism (positive and negative lead screw)

2、9 correction rollers, 4 up and 5 down

3、 4 feeding rollers, 2 up and 2 down

4、Servo feeding

3

Pneumatic gantry punch

1、Pneumatic gantry punch

2、1 set of combined grinding tools, mechanically molded

3、Bottom rib and side bulging molding

4、Pallet hole punching

5、Cut off

6、Shock absorbing pad

7、Mold transfer device

4

Section A high-speed platform

1、High-speed platform 6 meters (1 powered, 1 unpowered)

2、 Frequency conversion control

3、Positive and negative screw width adjustment  

     5

   Hydraulic punching


1、 Connection hole punching

2、 Seven-character buckle stamping

3、 A set of hydraulic system 7.5KW+7.5KW

4、 Punching die: pneumatic switching of single and double row punches

stamp

6

Section B high-speed platform

1、 High-speed platform 6 meters (1 powered, 1 unpowered)

2、 Frequency conversion control

3、Positive and negative screw width adjustment

7

Roll forming part

1、 Spindle φ80mm, surface hard chrome plated 5. Extended feeding guide

2、35 rows of forming rollers (single and double sides) 6. 1 set of flat surface straightening after forming

3、 The main machine is divided into 3 sections 7. Roll material: GCR15

4、 Long ribs on the side 8. Electric feeding

8

Unloading rack

1、2 passive unloading racks   

9

Control cabinet

1、 The entire line adopts PLC control and touch screen human-machine interface to realize human-computer interaction.

2、Hardware configuration: Power distribution cabinet operation console, manual operation panel and wireless remote control next to the machine

3、 Operation mode: manual/automatic. In the manual state, it can operate as a stand-alone machine for easy maintenance; in the automatic state, it can operate across the entire line; it is equipped with an emergency stop button, making it easy to handle emergencies and ensuring the safety of equipment and operators

Roll forming line customization

Roll forming line customizationRoll forming line customizationRoll forming line customizationRoll forming line customization

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